The following information was provided by one of our engineers during a break from the lab.
In the Selkirk Lab, engineers leverage additive manufacturing — commonly known as 3D printing — to aid the pickleball paddle development process.
This technology enables engineers to rapidly prototype paddles and their components, allowing for extensive experimentation with various shapes, ergonomics, and performance characteristics before committing to full-scale production.
Exploring 3D printing technologies: FDM, FFF, and SLA
Within the Lab, engineers utilize several 3D printing methods to achieve prototyping goals:
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Fused Deposition Modeling (FDM) / Fused Filament Fabrication (FFF): These techniques involve the layer-by-layer deposition of thermoplastic materials to build a prototype. They are particularly useful for creating durable and functional parts that can withstand rigorous testing.
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Stereolithography (SLA): This method uses a laser to solidify liquid resin into precise, high-resolution prototypes. SLA is ideal for producing detailed components that require a smooth surface finish.
Advantages of rapid prototyping in paddle design
By integrating 3D printing into Selkirk's development workflow, engineers can:
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Test various design elements: Lab workers can quickly produce and evaluate different end cap geometries, grip designs, and throat structures, allowing them to fine-tune the ergonomics and performance of Selkirk paddles.
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Accelerate iteration cycles: Physical prototypes provide immediate feedback, enabling engineers to make swift adjustments and improvements, reducing the time from concept to production.
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Enhance customization: Additive manufacturing allows for the creation of customized jigs and fixtures tailored to specific testing equipment, ensuring precise and consistent evaluation of paddle durability and performance.
